If you are in the manufacturing business, optimising the packaging lines would be one of your priority areas. However, it will not always be about increasing speeds. A major focus should be on ensuring the accuracy and preciseness of the weight. Getting started here is not difficult as a quality checkweigher can do the job for you. Let’s take a look at the importance of a checkweigher and how to choose the right one.
What is the importance of a checkweigher
When you have a quality checkweigher, you can remain assured that the correct quantity of raw material gets filled in each package. When there is no extra product giveaway, you can directly improve your profits and also meet the regulatory production standards. Furthermore, checkweighers also help you in analyzing the operational processes and improving in areas where there are shortcomings.
Important factors to consider when choosing a dynamic checkweigher
When it comes to choosing your ideal checkweigher, here are certain factors you must consider.
· Flexibility
In the tough industrial environments, a checkweigher need to withstand the external stress. Irrespective of the harshness of the environment, it must work accurately after regular maintenance, cleaning, etc. It should also be easy to use for your workforce as you cannot afford delays due to a lack of understanding of the machinery. An ideal software would be the one that allows the creation of multiple SKUs. Wherever possible, you can also look for options that aid in customising the machinery according to your needs. Also, a checkweigher that gives easy access to data can help you in optimising the operations in a better way.
· Design
An important component, the design will help you identify how good would be the reliability and accuracy of measurements. You would need a checkweigher that has a sturdy built and is stiff for better control. The construction and frame of the machinery can also impact the accuracy. So make sure you do not opt for a checkweigher that has a welded frame. Additionally, checkweighers that do not have hollow bodies are preferable as there will be no accumulation of bacteria at the production stage. The size of the checkweigher would be the last consideration, keeping in mind the space available at your manufacturing plant.
· Data and connectivity
Irrespective of the nature of your business, security and confidentiality of information would be a concern for you. Checkweighers, which remain connected by Ethernet, will ensure the protection of data with the help of a firewall. Data gathering also becomes easy as a checkweigher can collect several data points that you can use to improve the accuracy and efficiency of the processes. You can ideally look for checkweighers that offer USB connectivity support for the collection of reports.
· Calibration
It is one of the most important criteria as the operations hold not much value without calibration. You can opt for a checkweigher with electromagnetic force restoration or strain gauge technology. Out of the two, strain gauge is not preferable as it requires manual calibration that can be time-consuming.
· Weigh cell
Electromagnetic force restoration and strain gauge technology checkweighers have different accuracies, especially when the package weight is in motion. Again, the strain gauge is lesser preferable here as it does not conduct more measurements due to moving parts as compared to the electromagnetic force restoration checkweigher.
Bottom line
When you invest in an automatic checkweigher, keep these factors in mind to identify the right one that suits your business. There will be many other considerations, but these five are the most important ones. As a leading service provider of industrial equipment, Prompt can help you get the best checkweigher. To know more about our products and services, contact us today.
